2.2 Key Specifications and Features

The DeWalt DW735 planer features a 13-inch (325 mm) cutting capacity, a powerful 15-amp motor, and three reversible high-speed steel blades for smooth finishes. It includes a four-column carriage lock to reduce snipe and a material removal gauge for precise depth control. The planer also has a dust management system and a foldable stand for convenient storage. Its robust design ensures durability and consistent performance in various woodworking applications.

2.3 Design and Construction Overview

The DeWalt DW735 planer features a robust steel frame for durability and stability. Its compact design includes a foldable stand for easy transport and storage. The planer incorporates a four-column carriage lock system to minimize snipe and ensure even cutting. The three-blade cutter head provides smooth finishes, while the dust collection port enhances workshop cleanliness. Built with high-quality materials, this planer is designed for long-lasting performance and reliability in professional and home woodworking environments.

Setting Up the Planer

Setting up the DeWalt DW735 planer involves unpacking, inspecting, assembling, installing, and calibrating according to the manual for optimal performance and safety.

3.1 Unpacking and Initial Inspection

When unpacking the DeWalt DW735 planer, carefully inspect for shipping damage. Verify all components, including the planer, power cord, and accessories, are included. Check the unit for any visible damage or defects. Ensure the planer is free from debris and properly secured in its packaging. Consult the manual for a detailed checklist to confirm everything is in order before proceeding with setup.

3.2 Assembly and Installation Steps

Begin by carefully unpacking and inspecting all components. Align the planer’s dust hood and feed tables, securing them with the provided bolts. Tighten all connections firmly, following the manual’s torque specifications. Ensure the planer is placed on a stable, flat surface. Plug in the power cord, verifying it is undamaged and suitable for the voltage rating. Double-check all parts for proper alignment and function before initial use.

3.3 Initial Adjustments and Calibration

Adjust the depth stop to your desired thickness. Align the feed tables and tighten the locking levers. Calibrate the thickness gauge by turning the adjustment knob until it matches the actual material thickness. Ensure the cutterhead is free from debris and properly secured. Place the planer on a level surface and verify all bolts are tightened. Always wear safety goggles and keep loose clothing tied back for safe operation.

Operating the Planer

Start the planer and ensure the cutterhead rotates smoothly. Feed material evenly, maintaining consistent pressure. Adjust the depth setting as needed for precise results. Always wear safety goggles and keep loose clothing tied back for safe operation.

4.1 Pre-Operation Checks

Before operating the DeWalt DW735 planer, ensure all safety precautions are met. Inspect the power cord for damage and verify proper extension cord use. Check the cutterhead and blades for sharpness and alignment. Ensure the work area is clear of debris and obstructions. Wear safety goggles and a dust mask. Confirm the planer is on a stable, level surface. Review all controls and settings to ensure proper function before starting the machine.

4.2 Basic Planing Operations

Start by aligning the material with the fence and ensuring it is flat against the table. Feed the workpiece evenly and steadily through the planer, applying consistent pressure. Avoid stopping the material mid-operation to prevent damage. Use the provided handles for better control and balance. Always maintain the recommended cutting depth to avoid overloading the motor. Keep loose clothing and long hair tied back for safety. Follow the manual’s guidelines for optimal results.

4.3 Advanced Planing Techniques

For advanced planing, adjust the feed speed based on wood type and thickness. Use jigs or fixtures for complex cuts. When handling hard or figured wood, reduce the feed rate and use lighter passes. Ensure the cutterhead is sharp for smooth finishes; Avoid planing warped or twisted material. Use the depth stop for consistent thickness across multiple pieces. Always maintain proper alignment and apply even pressure for precise results.

Maintenance and Troubleshooting

Regular maintenance involves cleaning the planer, checking for dust buildup, and ensuring all parts function properly. Troubleshoot common issues like jamming or uneven cuts by inspecting the cutterhead and adjusting settings. Replace worn or damaged parts with genuine DeWalt components to maintain performance and safety.

5.1 Routine Maintenance Tasks

Regularly clean the planer, removing dust and debris from surfaces and components. Inspect and replace worn or damaged parts, such as blades and rollers. Lubricate moving parts as specified in the manual. Check the cutterhead alignment and ensure blades are sharp for optimal performance. Refer to the manual for detailed maintenance schedules and procedures to maintain the planer’s efficiency and longevity.

5.2 Common Issues and Solutions

Common issues with the DeWalt DW735 planer include jamming due to chip buildup or misaligned boards. To resolve, turn off the planer, clear debris, and ensure proper material alignment. If the depth stop adjuster breaks, contact DeWalt customer support for replacement parts. Dull blades can cause uneven planing; sharpen or replace them as needed. Refer to the manual for troubleshooting guides and solutions to maintain optimal performance and address any operational problems effectively.

5.3 Part Replacement and Service

For part replacement, use only genuine DeWalt components to ensure compatibility and safety. Contact DeWalt customer support or visit their website for authorized service centers. Common parts like blades and depth stop adjusters can be ordered online. Refer to the manual for part numbers and installation guides. Proper installation is crucial to maintain performance and warranty validity. Always follow manufacturer instructions when servicing the planer to avoid voiding the warranty or causing further damage.

Warranty and Support

The DeWalt DW735 planer is backed by a comprehensive warranty. Contact DeWalt’s toll-free number or visit their service website for support. Genuine parts and authorized service ensure warranty validity and optimal performance.